From the initial design concept to ground improvement applications and reinforced footers. The approach is sharp radius so the asphalt surface is getting destroyed in a 40' x 40' area. Unless your architect or contractor has hands-on experience with loading dock design, they may not understand key design elements that can be critical. The steeper the ramp, the sooner the top of the semi-trailer will hit the head of the door. A loading dock is pivotal to companies that rely on the safe transportation of goods and materials. Excel understands the importance of efficient and safe operations, and has the people with knowledge and skills ready to deliver on an excellent loading dock design. Dock Area Design 2. The easiest way to avoid this from happening is to set the loading dock wall back 1 inch for every 1% decline. A drainage channel is necessary to remove rainwater. These are built into the concrete floor and require a "pit". Concrete, as an inflexible material, has a greater capacity to bear loads as well as providing a smooth, rigid edge. Loading dock bumpers are available in a molded solid rubber design or a superior laminated rubber design. join t loading occur when a wheel is placed at th e deform under l oading somewhat like a damped sine edge at doorways or near a free edge at a wall. The pad should be designed to support two point loads of 25,000 lb each, 6 ft apart, to support a fully loaded trailer. The construction of a loading dock can be complex and requires many different parts, such as a dock lift or light. Although drains for loading docks do not have a standard trench width, size is dependent on the water capacity the system can support. Spinieo Inc. has become the industry leader in loading dock services. In addition to choosing the right equipment, there are many steps a warehouse manager can take to make loading and unloading safer and more OSHA-compliant. Some concrete design work we can do includes: stamping, sculpting, stenciling, and scoring techniques. We work with your schedule and can even do "drive-by" estimates if you have a busy schedule. 8 Steps to Successful Concrete Loading Dock Design Signing off on the most suitable design activates the second stage of the process. The areas around dumpster pads and loading docks may need to be up to 12 inches thick. Although drains for loading docks do not have a standard trench width, size is dependent on the water capacity the system can support. Read More » March 26, 2021 No Comments Loading dock design isn't as difficult, as it is tricky. Trench drain systems for loading docks vary based upon the expected water flow. Loading Dock Planning. The general life span of a properly designed and maintained concrete dock is 50+ years. Concrete Floors - In addition to repairing damaged or unsafe concrete floors, we also construct brand new concrete flooring. However; heavy-steel loading docks are delivering a more flexible solution that combines the integrity and DNA of a concrete loading dock into a portable loading unit that can be relocated to other facilities. The Stertil Dock Products QMS curb angles protect the pit edges and also ensure tailoer measured to perfectly fit . Drainage Solutions. dik (Structural) 16 May 06 20:43. as well as seals, lighting, traffic control lights and a latch to prevent movement. Click "Schedule Estimate" Now! 8 Foot Tee Wall, 12" Thick, Backfill 2-8 Feet, <50% Fines, Machinery Allowed On Structural Slab, Non-Structural Slab, And On Soil. RE: Truck Loading Dock Design. Loading pit design THE LOADING PIT Approximately 17 metres < 1000 mm Platform Gutter max. Concrete Ramps in Warehouse Facilities For many warehouses, concrete ramps are some of the most frequently used of all surfaces. Standard Loading Dock Height and Openings Measure for trailers, levelers, and concrete pits Jose Torres, President, and Ricardo (right). All panels are supplied with bolt together plates and tie-bars needed. Having a properly designed loading dock with the properly spec'ed . Outside surface has been floated. Dock Levelers 3. Apply proper Traffic Engineering design standards and compliance with local codes. We install concrete ramps, aprons and stairs, loading dock pit levelers and create man and bay door openings. It involves a truck loading dock which is lower than finish grade. Attached is a screenshot of an AutoCAD layout for this loading dock showing elevations at certain points. The design should consider lateral, vertical, dead, and live loads, as well as vessel impact loads. Choosing Sam the Concrete Man for your concrete loading dock construction or repair also unlocks almost endless design possibilities. A. Deconstructing the Keys to Superior Concrete Loading Dock Design Commercial properties, facilities, and industrial complexes across America rely on one thing to keep their logistics running smoothly: a well-executed concrete loading dock design. The general life span of a properly designed and maintained concrete dock is 50+ years. Loading dock apron space is the area required to maneuver and position trailers into place at the loading dock. I also included my Revit 2021 model. Our concrete company builds concrete infrastructure built to last. Hire Concrete Experts The other key adjustment is a deeper concrete apron at the dock door. Consider installing a 4″ pre-sloped polymer concrete trench drain in truck ramps with limited runoff water. Concrete loading dock design If heavy loads will be handled, the slope should be no more than 3-5%. 3/2021. Some concrete design work we can do includes: stamping, sculpting, stenciling, and scoring techniques. The major areas of consideration are: 1. A loading dock serves as a critical part of any system involving moving freight from trucks to stores or warehouses. No project is too big or too small. The answer to how to design loading dock or unloading dock is carefully considering below variables while designing loading dock area. The following list should be set in stone when it comes to constructing your chosen concrete loading dock: 1. Consider installing a 4 pre-sloped polymer concrete. How what I do this? Superior Longevity. The best approach is a slight inclined approach that allows water to run-off away from the building, this also diverts . We can construct, maintain and repair concrete Loading Dock surfaces that have minor damage. A depth of 75' is now recommended, with a minimum of 55'. As one of the leading paving companies in Harrisburg, PA, we can cater to all your paving needs, from . For example, slow unloading can become a bottleneck to how much goods are handled in the subsequent processes, while slow loading can lead to an overflow of goods in the staging area.Additionally, loading docks are filled with potential danger, so proper safety procedures must be in place. Chemicals can be added to concrete to increase its strength in some cases, but doing so can shorten the life of your concrete by reducing its flexibility. Loading docks are utilitarian spaces that should be designed for function and durability. Consider installing a 4″ pre-sloped polymer concrete trench drain in truck ramps with limited runoff water. This shortfall is currently being addressed by ACI Committee 330, Concrete Parking Lots and Site Paving, which is developing guidance for civil and geotechnical engineers who design these facilities. Committing to concrete loading dock construction is a long-term decision that is difficult to reverse once it's literally set in stone. For more information about our concrete loading docks installations and repairs, please call 919-414-3927 or simply fill out our online contact form and tell us more about your project . There are several types of curb angles available: The Straight Angle used to cover and protect the horizontal and vertical concrete edges of the pit; The Quick Mounted System (QMS) version, allowing you to create the pit and fit the leveller at the end of the construction process. Contact us to learn how we can help. exterior . Ensuring that forklift operators are well-trained and attentive is a good first step. Loading dock ramps are usually poured, then hand rodded with a 2"x4" and smoothed using a float. Proper bumpers need to be installed to factor in this angle, so that trucks can park easily without causing damage to your building. We are well-versed in common issues due to inferior dock design, drainage issues, slope, trailer heights, etc., and deploy a wide variety of configurations to tackle any problem, such as the Dock House, Dock to Ground Ramp, and Portable Loading Dock. At G&G Concrete & Construction Inc., we're well-versed in the standard loading dock dimensions, from the doors to the approach. Traditionally a loading dock trench drain was a 12″ wide cast in place trench drain. Get expert recommendations from the most outstanding technicians at Loading Dock, Inc. for dock design and loading dock plan. Concrete loading docks and dumpster pads should be at least 10" thick and in some cases 12" thick depending on the size and weight of the loads they bear. The performance and lifetime of replacement dock bumpers can be extended further by installing the dock bumper "steel face" option. Example of curing measures for loading dock foundation Several challenges were involved with not only the site conditions but also managing the cold-weather conditions. Initial pavement structures were to be a flexible asphalt pavement, this design was changed to concrete since asphalt is generally not used in Canada from approximately November . Since crib docks are best left to local experts, consider a floating or post dock if you want to design and build your own boat dock. However, it is also important that they are designed to ensure the safety and security of their users and the users of other nearby spaces. If heavyweight trucks will also be allowed, the thickness must be increased. Spalding Concrete Company constructs, maintains and repairs concrete Loading Dock surfaces that have minor damage. If I pour concrete in this area, how deep should I go to withstand this obstacle. In order to facilitate an efficient and safe operation the loading dock design must factor in the. DWG. This is one of the smaller docks of the project. At Dornbrook Construction, concrete is all we do. Model Railroader is the world's largest magazine on model trains and model railroad layouts. Bolted Concrete Docks. heavy side, or concrete to the lighter s i d e . We also repair driveways, sidewalks, steps and ramps, loading areas, and warehouse docks in Griffin, GA and surrounding areas south of Atlanta. Dock Seals/Shelters Planning the loading dock apron space requires recognizing the amount of trailer movement and the amount of room it takes to achieve that movement. SEATTLE CONCRETE CONTRACTORS. I've got a project where I need to create multiple concrete slabs in order to slope water towards a drain. We've been pouring concrete loading docks since 1989. Old Concrete Design: • AASHTO 93 - 9 ¼" with 15' joint spacing Proposed Design for Cost Saving: • Asphalt throughout New Concrete Design: • Heavy Duty - 7" with 12' joint spacing • Medium Duty - 5.5" with 6' joint spacing • Light Duty - 4" with 6' joint spacing 800,000 s.f. Make sure that your loading dock is installed in an area with maximum safety in mind, both on the inside and on the outside your facility, along with proper design and installation…. You should also check the OSHA regulations regarding truck dock design. The key factors of consideration are traffic flow, total vehicle length and extra . PDF. Schedule your free estimate today! If swinging trailer doors will be opening or closing at the dock, the center distance should be at least 14 ft (Figure 32). 10% 9 To solve the problem, depending on the yard, you can build a flat lane of 16-18 metres directly at the front of the dock before the slope begins. Dock Access The following information is a quideline for applying truck service to the loading dock area to insure proper design, safety and service to your loading dock area. Property Gates 16' to 20' is the suggested minimum width of the gates leading into the approach roadway for one-way traffic. design of the loading dock area and the selection of the loading dock equipment. These are pretty standard at warehouse loading/unloading exits. LDR 12x30. A concrete loading dock and ramp from Dornbrook Construction will serve your business without the sags, ruts and damage that you get from asphalt. This should be a loading dock owner's top concern.. What is a loading dock? It is important for the loading dock to be appropriately sized to the facility in terms of height, size, and width. Request an Estimate For more information, please give us a call at 973-471-4060 or email us at: info@dockndoor.com An additional 1 inch of bumper will do the trick at the base of the wall. Your loading docks are the first and last area to see product and materials entering and leaving your facility. Sunken concrete loading docks can be lifted back to their original state by utilizing polyurethane grouting that works in both wet and dry conditions. Regardless of the size of the business, ramps and docks ensure the flow of incoming and outgoing goods, products, and materials. Loading. But since concrete loading dock construction is a long-term commitment that's tough to reverse once it's (literally) set in stone, it's critical that you Daytona 2831 North Peninsula Drive, Daytona Beach, FL, 32118 We're all familiar with concrete loading docks, a permanent dock design which is the most ubiquitous style on the market. This loading dock trench drain not only takes runoff water from the parking lot but also from two pipes that empty onto the truck ramp. We back our work with a 100% satisfaction . Concrete Pads - Whether you need a concrete pad for a smoking shelter, loading dock, storage tank, or anything in between, we design, engineer and construct concrete pads to your exact specifications. Concrete Loading Dock Construction & Repair. Loading Ramps have inherent dangers, but Dock and Yard Ramps from BHS were designed with safety in mind. 1) Trailer configurations 2) Dock approach 3) Apron space 4) Dock positioning 5) Door size Trailer configuration There are many options for constructing a loading dock, which involve proper . For this reason, concrete is the material of choice for most dumpster pads, loading docks, and walkways. Apr 13, 2018 - Explore Diane colon's board "Loading Dock design" on Pinterest. Loading Dock Planning and Design - The proficient stream of products in and out of facilities is vital in today's extremely competitive world. From the initial design concept to ground improvement applications and reinforced footers. Loading Dock Planning and Design - The proficient stream of products in and out of facilities is vital in today's extremely competitive world. Hand rodding with 2x4. However, if space does not permit, you may increase the slope to an absolute maximum of 10%, and this will work only for light loads. We also repair driveways, sidewalks, loading areas, steps and ramps, and warehouse docks in Savannah and surrounding areas of Georgia. 30' to 32' is suggested for . The loading dock approach can be a level approach (level grade apron), decline approach (decline grade apron towards the building) or an inclined approach (inclined grade apron towards the building). You should provide a bumper as well, in case the truck does hit the wall. heavy side, or concrete to the lighter s i d e . Trench drain systems for loading docks vary based upon the expected water flow. To see a small sampling of the literally dozens of suppliers for dock parts, kits, plans, accessories and complete assemblies, check out DIY Kit Dock Suppliers . Clearly, there are many great advantages to choosing a yard ramp at your loading dock as opposed to building a permanent concrete ramp. Concrete Loading Dock Construction. Loading docks are a part of intralogistics that help move products effectively from a facility to their final destination or vice versa. Lateral loads consist of wave loads and wind loads on vessels or on the docks them-selves. Lateral loads consist of wave loads and wind loads on vessels or on the docks them-selves. Concrete Loading Docks Cost & Estimate Process To schedule your on-site appointment, give us a call at (859) 306-0680 . Concrete Loading Docks Cost & Estimate Process To schedule your on-site appointment, give us a call at 201-690-9020. We can define loading docks as a logistical area of great importance where the loading and unloading of products within warehouses or industries are taken place. ACI Committee E703, Concrete Construction Practices, recommends in "Cast-in-Place Walls (CCS-02[00])" that "weld plates, angles or channels, frames for openings, loading dock equipment, edge protection and trench drains should be predrilled for nailing to the forms."8 Concrete contractors may Our team can manage the entire loading dock restoration, renovation or new construction process. This space type must be able to accommodate large vehicles, forklifts, and pedestrian traffic. Spinieo can take care of all your loading dock needs. There are several types of curb angles available: The Straight Angle used to cover and protect the horizontal and vertical concrete edges of the pit; The Quick Mounted System (QMS) version, allowing you to create the pit and fit the leveller at the end of the construction process. Vehicle Restraints 5. curve in which the amplitude or deformation of 2.2 Vehicle-imposed loads. If you want to enhance branding, incorporate your loading dock into your interior design, or simply add slip-resistant textures to improve worker safety, we have what it takes with a range of stamping, sculpting, stenciling, and scoring techniques to get the job . WI-584A. The design should consider lateral, vertical, dead, and live loads, as well as vessel impact loads. Warehouse loading docks can significantly influence the productivity and efficiency of your operations. For more information on the full line of material handling equipment from Copperloy, including mobile ramps and dock to ground ramps, call the team at 800-321-4968. See more ideas about dock, factory design, warehouses architecture. At Midstate Concrete, we can offer you comprehensive services in driveway paving, design, and sealing. See more ideas about dock, design, warehouse design. The proper design and construction of the loading dock improves the efficiency and safety of the freight handling process. Whether you are trying to fit a sleek, stylish new stamped driveway or you want to seal your old fixture, we can be there for you every time. Our work is backed with a 100% satisfaction guarantee. These lateral loads are trans-f e r r ed from the floats to the support-Floating precast concrete docks . May 12, 2018 - Explore Michael Weber's board "Loading Docks and Ports" on Pinterest. The most significant issue slowing the adoption of concrete for industrial pavements is the lack of design standards. It is helpful for the pad to extend all the way back to the loading platform. by Don (Windsor Canada) Q. I am planning to pour an concrete approach (apron) for a single dock position. In addition to the installation of new walks and pads, we also offer a full menu of concrete repair and replacement scopes . You will find a concrete loading dock in a variety of commercial building types. Contact us at 586-588-9401 to start designing an efficient loading area. Architectural resources and product information for Loading Dock Shelters including CAD Drawings, SPECS, BIM, 3D Models, brochures and more, free to download. foam with built in ultra violet protection that helps to eliminate voids at the deck surface and connecting ends. If you need assistance, please contact your authorized Blue Giant representative. NordiDock Concrete Floating Dock Systems Solid as a Rock Download the Brochure Order Your Docks Call Us Today At (908) 526-1040 Email info@nordidock.com Solid as a Rock Our unique connecting unit features an M.C. A trench drain is the most logical solution to keep this dock from becoming full of water and simplifies the concrete construction. Concrete is a cost you'll never recoup. Other Safety Equipment 6. If you are a company that needs a loading dock, you will need a solid foundation for the docks. I think I have an idea of how many pours I need but I'm not . Also, since you are in an area of cold winters, a dock seal is a good thing too. under roof 1,200,000 s.f. Waler Connected Concrete Docks Superior Longevity Both waler and bolted systems have high strength, durability, stability and load capacity ratings. . Dock Bumpers 4. We feature beginner and advanced help on all model railroading scales, including layout track plans, model railroad product reviews, model train news, and model railroad forums. The expansion force of the polyurethane grout coupled with specialized pumps can create enough force to lift any structure back into place within one-eighth of an inch of accuracy. • Parking Lots: Most parking lots will need concrete pavement that is at least 6 inches deep. Here at Clayton Concrete Pumping & Backhoe, we pump concrete for businesses in Oklahoma City and Tulsa area. Getting reliable concrete loading docks is simpler than ever. If you are needing a loading ramp of any size or design, contact the friendly team at Vikon Precast on 1800 768 364, to discuss your needs today, and we will tailor a solution for you. SET THE LOADING BAY WIDTHS Each truck bay should be at least 12 ft wide to provide enough space for the trailers, which are 8'0″ to 8'6″ wide, to back squarely to the dock. From shopping centers to manufacturing plants, docks are vital features for running these businesses. Finding design guidance. Our concrete company builds concrete infrastructure built to last. For more information about our concrete loading docks installations and repairs, please call 919-414-3927 or simply fill out our online contact form and tell us more about your project . So, though you don't plan to use a dock leveler, you should use dock bumpers. To reduce congestion, design 14 ft wide bays. The 12″ wide size was common because it was easy . We work with your schedule and can even do "drive-by" estimates if you have a busy schedule. Call us at 352.787.4177 or email us today to get started on your project. For high quality concrete products, you can count on precast loading dock ramps from Leesburg Concrete. If you are interested in learning more, all it takes is a phone call (or an email). REQUEST PRICING These lateral loads are trans-f e r r ed from the floats to the support-Floating precast concrete docks . Both waler and bolted systems have high strength, durability, stability and load capacity ratings. From machine base foundations and parking lots to driveways , the concrete we pour is meant to last. Bolted Concrete Docks Get started today with free, no obligation pricing information. A poor loading dock design can cause problems or damage to products. Concrete apron for a loading dock. Powered dock levelers integrated to dock door operations and trailer locks are also becoming the standard to ensure safety of employees as well as the trailer contents. The best feature of our loading ramps is the fast installation time of only 1 day. Not only do these inclines allow materials to be moved quickly and easily between levels, they greatly aid with loading, unloading, and reorganization of goods that are coming in on vehicles. pos ition decreases asymptotically to zero. If the area is to be surfaced with asphalt, a concrete landing strip must be poured . Whether we are working with directly with homeowners on small residential projects, or a large company with ambitious commercial projects, we strive to provide our services with transparency, efficiency, and trust. The standard truck dock height is 48″ below finish floor of the building. Steep slopes force dock workers to load on an incline inside the truck and may cause loads to topple. 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